Tunnel waterproofing composition and system

ABSTRACT

Disclosed are methods, compositions, and composition packages for spray-coating a membrane for waterproofing a concrete tunnel applications. After primer coating is applied onto a surface in the tunnel, the coating composition is sprayed to form a membrane, and then concrete is cast or sprayed against the membrane so that it can bond to the membrane. Coating compositions comprise two or more acrylate monomers, as well as initiator, accelerator, and optional additive. Preferably, the coating composition is established by using a two-part package, one part having initiator, the other part having accelerator, and each part containing the monomers and optional additives so that the two parts can be shipped to the application site and mixed in a 1:1 ratio during spraying. The waterproofing coating composition provides excellent bonding with concrete.

CROSS-REFERENCE TO RELATED APPLICATIONS

This nonprovisional application claims priority to U.S. ProvisionalApplication No. 62/787,987, entitled “Tunnel Waterproofing Compositionand System”, filed Jan. 3, 2019 and to U.S. Provisional Application No.62/891,657, entitled “Tunnel Waterproofing Composition and System”,filed Aug. 26, 2019, both of which are incorporated herein by referencein their entireties.

FIELD OF THE INVENTION

The invention relates to the field of waterproofing civil engineeringstructures, and more particularly to a waterproofing composition for usein tunnel linings and to a method for constructing tunnels.

BACKGROUND OF THE INVENTION

Tunnels are typically waterproofed using one of two methods. In thefirst method, a sheet membrane can be applied onto a tunnel wall usingadhesive, mechanical attachment, or heat welding. In the second method,the membrane can be coated onto the tunnel wall using aliquid-applicable system that cures over time.

A “sandwich” structure is typically achieved having a first concretelayer, the waterproofing membrane, and a second concrete lining that isformed against the membrane. Although casting the second concrete liningis still widely done for establishing the final tunnel wall layer overthe membrane, spray application of the secondary concrete lining isquickly gaining interest as a fast and low installed cost option,especially as robotic spraying becomes reliable.

While spray application of concrete linings entails about half the costof casting the concrete lining and requires much shorter time, theability to spray concrete as the final concrete lining layer is oftremendous interest in terms of cost and time savings, if otherperformance criteria are met.

The present inventors believe that spray-application of the secondconcrete lining could become a common practice if the waterproofingmembrane were improved in terms of robustness under shotcreteapplication and achieving better adhesion properties between the sprayedconcrete and the waterproofing membrane.

Sheet waterproofing membranes, in general, have relatively low materialcosts. However, surface geometries and irregularities often posedifficulties in the application of sheet membranes. The overlaps orintersections of adjacent membrane sheets must be heat-welded or sealedwith adhesive, or otherwise are susceptible to water leakage if overlapjoints between membranes are weak or poorly sealed. Attachment of themembrane on the first concrete lining with minimum penetration throughthe membrane is important but has been a challenge in the art.

An example of tunnel waterproofing is PCT Patent Appl. Pub. No.WO2018/122113A1, which details a sheet construction comprising twolayers for adequate adhesion to the both first concrete layer and thesecondary concrete layer. Liquid applied coatings are taught forproviding seamless and fully adhered cured membranes. Another exampleU.S. Pat. No. 6,489,032 discloses a cementitious latex sprayed materialfor use in waterproofing tunnel constructions. A disadvantage to thismaterial is that water-based coatings cure over several hours to days bywater evaporation or cement hydration, resulting in long process times.Another example U.S. Pat. No. 6,767,164 discloses a rubber emulsionsprayed system that cures to a rubber coating by ambient temperaturevulcanization. However, these vulcanized systems purportedly exhibit lowtensile strengths and long cure times.

Reactive systems, such as those based on polyurethane or polyurea,including those having 100% solids, can cure rapidly. However, suchcompositions can contain flammable (low flash point) or toxiccomponents, or produce unpleasant odors, and are inappropriate for usein confined spaces, such as tunnels and mines.

A reactive liquid waterproofing system for concrete structures has beencommercially available from Stirling Lloyd Polychem Ltd., now a part ofGCP Applied Technologies Inc., under the brand name INTEGRITANK® HF. Ithas been used in areas with open ventilation, so flammability and odorcan be managed. However, such flammability and odor likely would beunacceptable in more confined spaces, such as tunnels and mines.

While prior approaches offer variety for waterproofing situations, whatis needed is a novel membrane coating technology for improvedapplication convenience and for ensuring performance, especially intunnel waterproofing situations. However, in view of the art consideredas a whole at the time the present invention was made, it was notobvious to those of ordinary skill in the field of this invention howthe shortcomings of the prior art could be overcome. While certainaspects of conventional technologies have been discussed to facilitatedisclosure of the invention, Applicants in no way disclaim thesetechnical aspects, and it is contemplated that the claimed invention mayencompass one or more of the conventional technical aspects discussedherein, especially in combination with the innovative aspects describedherein.

The present invention may address one or more of the problems anddeficiencies of the art discussed above. However, it is contemplatedthat the invention may prove useful in addressing other problems anddeficiencies in a number of technical areas. Therefore, the claimedinvention should not necessarily be construed as limited to addressingany of the particular problems or deficiencies discussed herein.

In this specification, where a document, act or item of knowledge isreferred to or discussed, this reference or discussion is not anadmission that the document, act or item of knowledge or any combinationthereof was at the priority date, publicly available, known to thepublic, part of common general knowledge, or otherwise constitutes priorart under the applicable statutory provisions; or is known to berelevant to an attempt to solve any problem with which thisspecification is concerned.

SUMMARY OF THE INVENTION

The long-standing but heretofore unfulfilled need for an improvedcomposition, system package, and method for waterproofing concretetunnel linings is now met by a new, useful, and nonobvious invention.

An exemplary embodiment of the present invention is a 100% solidsreactive liquid coating system comprising a liquid composition with highflashpoint and low odor that can be spray-applied in confined spacesover a range of temperatures to rapidly cure to a seamless waterproofingcoating that exhibits high mechanical strength, robustness to withstandthe force of cast or sprayed concrete application, and strong adhesionto the substrate along one surface and to cast or sprayed concrete alongan opposing surface. The 100% solids reactive liquid coating systemresults in minimal volatile organic chemical (VOC) exposure, yet stillachieves a fully cured tack-free surface in less than one hour. Anexemplary embodiment exhibits viscosity such that it can be “cold”sprayed without additional heating apparatus over a range oftemperatures experienced in tunnel or mining applications.

An exemplary method of the present invention for waterproofing a tunnelsurface, comprises:

-   -   (A) providing an interior substrate or surface of a tunnel;    -   (B) optionally applying a primer coating onto the tunnel        interior substrate or surface;    -   (C) spray-coating on the primer coating a waterproofing coating        composition comprising the following components:        -   (i) a first monomer comprising a di-functional            (meth)acrylate in the amount of about 5% to about 55% based            on total weight of the waterproofing coating composition,            and having the structure, (H₂C═C(R¹)COOR²)₂—R³, wherein R¹            represents a hydrogen atom or a methyl group; R² represents            C₁ to C₃ oxyalkylene or polyoxyalkylene; and R³ represents            an epoxy, polyacrylate, polyester, polyether, polyolefin,            polysiloxane, polyurethane, vinyl polymer, or copolymer            thereof;        -   (ii) a second monomer in the amount of about 5% to about 65%            based on total weight of the waterproofing coating            composition and having the structure, H₂C═C(R¹)COOR²,            wherein R¹ represents hydrogen atom or methyl group; and R²            represents linear or branched alkyl, hydroxyalkyl, aryl,            alicyclic, polycyclic, heterocyclic, or heteroaromatic group            from C₂ to C₁₈;        -   (iii) an initiator in the amount of about 0.1% to about 5%            based on total weight of the waterproofing coating            composition;        -   (iv) an accelerator in the amount of about 0.1% to about 2%            based on total weight of the waterproofing coating            composition; and        -   (v) at least one additive (e.g., filler material, biocide,            wax, UV absorbent, stabilizer or reaction inhibitor,            pigment, rheology modifying agent, abrasion resistance            enhancing additive, or mixture of any of the foregoing) in            the amount 0% to about 50% based on total weight of the            waterproofing coating composition; and    -   (D) allowing the applied waterproofing coating composition to        harden upon the primer coating to form a waterproof layer.

An exemplary composition package of the present invention forestablishing a waterproof coating layer upon an interior substrate orsurface within a tunnel, comprising:

-   -   (i) a first monomer comprising a di-functional (meth)acrylate in        the amount of about 5% to about 55% based on total weight of the        waterproofing coating composition, and having the structure,        (H₂C═C(R¹)COOR²)₂—R³, wherein R¹ represents hydrogen atom or        methyl group; R² represents C₁ to C₃ oxyalkylene or        polyoxyalkylene; and R³ represents an epoxy, polyacrylate,        polyester, polyether, polyolefin, polysiloxane, polyurethane,        vinyl polymer, or copolymer thereof;    -   (ii) a second monomer in the amount of about 5% to about 65%        based on total weight of the waterproofing coating composition        and having the structure, H₂C═C(R¹)COOR², wherein R¹ represents        hydrogen atom or methyl group; and R² represents linear or        branched alkyl, hydroxyalkyl, aryl, alicyclic, polycyclic,        heterocyclic, or heteroaromatic group from C₂ to C₁₈;    -   (iii) an initiator in the amount of about 0.1% to about 5% based        on total weight of the waterproofing coating composition;    -   (iv) an accelerator in the amount of about 0.1% to about 2%        based on total weight of the waterproofing coating composition;        and    -   (v) at least one additive (e.g., filler material, biocide, wax,        UV absorbent, stabilizer or reaction inhibitor, etc.) in the        amount 0% to about 50% based on total weight of the        waterproofing coating composition; and

wherein the composition package comprises a first part containing theinitiator and a second part containing the accelerator, wherein themonomers and the at least one additive may be contained within the firstpart alone, within the second part alone, or within both the first partand the second part.

The first and second parts of the exemplary composition package arepreferably shipped (in separate containers or packages) to theinstallation or job site, where they are combined (such as by sprayingthrough a single nozzle where they are conveniently mixed together), andapplied onto the tunnel wall lining or other substrate to form a coatinglayer, after which the coating layer begins to harden and form awaterproofing membrane.

The invention thus also provides a waterproofing coating composition andmembrane layer which comprise components (i), (ii), (iii), (iv), and (v)in the relative amount ranges as described above.

These and other important objects, advantages, and features of theinvention will become clear as this disclosure proceeds.

The invention accordingly comprises the features of construction,combination of elements, and arrangement of parts that will beexemplified in the disclosure set forth hereinafter and the scope of theinvention will be indicated in the claims.

BRIEF DESCRIPTION OF THE DRAWINGS

An appreciation of the benefits and features of the present inventionmay be more readily comprehended by considering the following writtendescription of exemplary embodiments in conjunction with the drawings,wherein

FIG. 1 is a schematic illustrative diagram of an exemplary tunnelwaterproofing construction comprising a primary concrete layer concreteas a substrate (A), a primer coating (B), a liquid-sprayed waterproofingcoating composition membrane (C), and a secondary concrete layer (D)disposed in outer or overlying relation to the waterproofing coatingcomposition membrane (C).

FIG. 2 is a flow diagram depicting a method of waterproofing a tunnel,according to an embodiment of the present invention.

DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENTS

In the following detailed description of the preferred embodiments,reference is made to the accompanying drawings, which form a partthereof, and within which are shown by way of illustration specificembodiments by which the invention may be practiced. It is to beunderstood that other embodiments may be utilized and structural changesmay be made without departing from the scope of the invention. Variousexemplary embodiments and aspects of the invention will be particularlydescribed below as illustrations of the invention.

As used in this specification and the appended claims, the singularforms “a”, “an”, and “the” include plural referents unless the contentclearly dictates otherwise. As used in this specification and theappended claims, the term “or” is generally employed in its senseincluding “and/or” unless the context clearly dictates otherwise.

As used herein, “about” means approximately or nearly and in the contextof a numerical value or range set forth means ±15% of the numerical. Inan embodiment, the term “about” can include traditional roundingaccording to significant figures of the numerical value. In addition,the phrase “about ‘x’ to ‘y’” includes “about ‘x’ to about ‘y’”.

Further, any range of numbers recited in the specification or claims,such as that representing a particular set of properties, units ofmeasure, conditions, physical states or percentages, is intended toliterally incorporate expressly herein by reference or otherwise, anynumber falling within such range, including any subset of numbers withinany range so recited. For example, whenever a numerical range with alower limit, RL, and an upper limit RU, is disclosed, any number Rfalling within the range is specifically disclosed. In particular, thefollowing numbers R within the range are specifically disclosed:R=RL+k*(RU−RL), where k is a variable ranging from 1% to 100% with a 1%increment, e.g., k is 1%, 2%, 3%, 4%, 5% . . . 50%, 51%, 52% . . . 95%,96%, 97%, 98%, 99%, or 100%. Moreover, any numerical range representedby any two values of R, as calculated above, is also specificallydisclosed.

It is an object of the current invention to achieve a high flash point,along with relatively low to no odor and toxicity, within a 100% solidsreactive liquid coating system. It is a further object of the currentinvention to provide waterproofing composition that is able to curefully to a solid both throughout and on its surface in less than about(1) hour, contrary to existing water-based liquid coatings. Thisprovides commercial and labor advantages in shortening application time.

In a first example embodiment, the invention provides a method forwaterproofing a tunnel surface, comprising:

-   -   (A) providing an interior substrate or surface of a tunnel;    -   (B) optionally applying a primer coating onto the tunnel        interior substrate or surface;    -   (C) spray-coating onto the primer coating a waterproofing        coating composition comprising:        -   (i) a first monomer comprising a di-functional            (meth)acrylate in the amount of about 5% to about 55% based            on total weight of the waterproofing coating composition,            and having the structure, (H₂C═C(R¹)COOR²)₂—R³, wherein R¹            represents hydrogen atom or methyl group; R² represents C₁            to C₃ oxyalkylene or polyoxyalkylene; and R³ represents an            epoxy, polyacrylate, polyester, polyether, polyolefin,            polysiloxane, polyurethane, vinyl polymer, or copolymer            thereof;        -   (ii) a second monomer in the amount of about 5% to about 65%            based on total weight of the waterproofing coating            composition and having the structure, H₂C═C(R¹)COOR²,            wherein R¹ represents hydrogen atom or methyl group; and R²            represents linear or branched alkyl, hydroxyalkyl, aryl,            alicyclic, polycyclic, heterocyclic, or heteroaromatic group            from C₂ to C₁₈;        -   (iii) an initiator in the amount of about 0.1% to about 5%            based on total weight of the waterproofing coating            composition;        -   (iv) an accelerator in the amount of about 0.1% to about 2%            based on total weight of the waterproofing coating            composition; and        -   (v) at least one additive chosen from filler material,            biocide, wax, UV absorbent, stabilizer or reaction            inhibitor, pigment, rheology modifying agent, abrasion            resistance enhancing additive, or mixture thereof, said at            least one additive being present in the amount 0% to 50%            based on total weight of the waterproofing coating            composition; and    -   (D) allowing the waterproofing coating composition to harden        upon the primer coating to form a waterproof layer.

As used herein, the term “spray-coating” means establishing a coatinglayer onto a substrate, such as a concrete liner, a composition thathardens into a membrane. The spray-coating is preferably done byspraying two parts of the composition which are blended within thespray-nozzle or piping or tubing or other conduit which feeds coatingcomposition components from storage containers or tanks to the spraynozzle. The use of two-component systems in spray applications is knownin the art.

By “hardened”, those having skill in the waterproofing of tunnels willunderstand that the waterproof layer should be dry to hand touch andshould not displace (in the manner of a liquid) when concrete isspray-applied onto the waterproof layer. Typically, when waterproofingcourses are established in tunnel environments, there will be testing toascertain the absence of leak points, and this would be expected to takelonger than the time during which the spray-applied waterproofingcoating composition would require curing to the point at which aconcrete lining could be cast or spray-applied against it.

In a first aspect of the first example embodiment, the first monomer(component “i”) is present in the waterproofing coating composition;preferably, it is used in the amount of about 10%-45%; and, morepreferably in the amount of about 15%-35% (all percentages hereinregarding components are based on weight of the waterproofing coatingcomposition).

In a second aspect of the first example embodiment, the second monomer(component “ii”) is present in the waterproofing coating composition;preferably, it is used in the amount of about 15%-50%; and, morepreferably in the amount of about 25%-35%.

In a third aspect of the first example embodiment, the at least oneadditive is present in the amount of about 10%-40%, and, morepreferably, it is present in the amount of about 15%-35%. The at leastone additive is preferably chosen from a wax, calcium carbonate, fumedsilica, pigment, and mixtures thereof.

In a second example embodiment, which may be based on the first exampleembodiment above, the method further comprises applying onto thewaterproof layer, which was spray-applied onto the primer coating layer,a hydratable cementitious layer.

In a first aspect of this second example embodiment, the hydratablecementitious layer is concrete, which is spray-applied onto thewaterproof layer after it is hardened.

In a third example embodiment, which may be based on any of the firstthrough second example embodiments above, the waterproofing coatingcomposition, which is spray-applied onto the primer coating, furthercomprises a third monomer having the structure, H₂C═C(R¹)COOR², as setforth in subsection “ii” above, and this third monomer has a T_(g) thatis at least about 30° C. lower than the T_(g) of the second monomer; andthis third monomer is present in the waterproofing coating compositionin the amount of about 5%-60% based on total weight of the waterproofingcoating composition. More preferably, the third monomer is present inthe amount of about 10%-45%; and, most preferably, the third monomer ispresent in the amount of about 15%-35%, based on total weight of thewaterproofing coating composition.

In a fourth example embodiment, which may be based on any of the firstthrough third example embodiments above, the waterproofing coatingcomposition is applied as a two-part system, wherein the first partcomprises at least one of the monomers and the initiator, and the secondpart comprises at least one of the monomers and the accelerator.

In a first aspect of the fourth example embodiment, each of the firstpart and the second part comprises the same monomers and at least oneadditive, and the first part contains the initiator and the second partcontains the accelerator. This configuration is preferred as it permitsthe first and second parts to be used in a 1:1 ratio that isparticularly convenient for spray-application, where the two parts canbe pumped through a static mixer and sprayed through a single nozzle.

In a fifth example embodiment, which may be based on any of the firstthrough fourth example embodiments above, the monomer components of thewaterproofing coating composition have flash points of at least 75° C.or higher. More preferably, monomer components of the waterproofingcomposition have flash points of at least 85° C. or higher; and, mostpreferably, monomer components of the waterproofing composition haveflash points of at least 95° C. or higher.

In a sixth example embodiment, which may be based on any of the firstthrough fifth example embodiments above, the initiator in thewaterproofing coating composition is chosen from alkyl or arylperoxides, or inorganic salts. A preferred initiator is benzoylperoxide.

In a seventh example embodiment, which may be based on any of the firstthrough sixth example embodiments above, the accelerator is chosen froman alkyl amine, an aryl amine, or a mixture thereof. A preferredaccelerator is a tertiary amine.

In an eighth example embodiment, which may be based on any of the firstthrough seventh example embodiments above, the waterproofing coatingcomposition comprises at least two additives chosen from a wax, arheology-modifying agent (e.g., fumed silica, colloidal silica, acopolymer such as poly(ethylene oxide-co-propylene oxide)), a pigment(e.g., titanium dioxide, iron oxides, phthalocyanines), an abrasionresistance-enhancing additive (e.g., calcium carbonate, barium sulfate),or a mixture thereof. The at least two additives are presentcollectively in the amount of about 5%-35%, and more preferably in theamount of about 10%-25%, based on total weight of the waterproofingcoating composition.

In a ninth example embodiment, which may be based on any of the firstthrough eighth example embodiments above, the waterproofing coatingcomposition further comprises an adhesion promoter in the amount ofabout 1%-20% based on total weight of the waterproofing coatingcomposition.

In a first aspect of the ninth example embodiment, the adhesion promoteris chosen from acrylic, natural rubber, polyisoprene, polybutadiene,butyl rubber, styrene-butadiene rubber (SBR) including carboxylatedstyrene-butadiene rubber (xSBR), styrene-acrylic rubber,ethylene-propylene-diene (EPDM) rubber, poly(vinyl acetate), andethylene-vinyl acetate.

In a second aspect of the ninth example embodiment, which may be basedon any of the first through tenth example embodiments above, theadhesion promoter is in dispersed form within a latex or aqueoussuspension.

In a tenth example embodiment, which may be based on any of the firstthrough ninth example embodiments above, the method further comprisesapplying onto the cured waterproofing coating composition, which wasspray-applied onto the primer coating layer, a bond promoting coatingcomposition.

In a first aspect of the tenth example embodiment, the bond promotingcoating composition comprises one or more of a water- or solvent-basedcoating, pressure sensitive adhesive, hot melt adhesive, and the like.

In an eleventh example embodiment, which may be based on any of thefirst through tenth example embodiments above, the waterproofing coatingcomposition has a viscosity of less than 3 Pa·s as measured usingparallel plate rheometry with a 500 micron gap at 1000 s⁻¹ and 5° C.

As used herein, the term “viscosity” refers to a measure of a fluid'sresistance to deformation at a given rate. A liquid with a lowerviscosity flows more freely/readily than a liquid with a higherviscosity. Viscosity is typically recorded as centipoise (cps) orPascal-seconds (Pa·s). The viscosity of a liquid may be determined bymethods known in the art. Within the context of the present disclosure,viscosity measurements are acquired according to parallel platerheometry with a 500 micron gap at 1000 s⁻¹ and 5° C., unless otherwisestated. Preferably, the liquid composition taught by the presentdisclosure has a viscosity of about 5 Pa·s or less, 4 Pa·s or less, 3Pa·s or less, 2 Pa·s or less, 1 Pa·s or less, 0.9 Pa·s or less, 0.8 Pa·sor less, 0.7 Pa·s or less, 0.6 Pa·s or less, 0.5 Pa·s or less, 0.4 Pa·sor less, and 0.3 Pa·s or less, or in a range between any two of thesevalues.

In a twelfth example embodiment, which may be based on any of the firstthrough eleventh example embodiments above, the waterproofing coatingcomposition, after polymerization of the monomer components after thewaterproofing coating composition is spray-applied onto the primercoating, is cured and tack free (to the touch of human hand) less thanone hour after application at 5-30° C., in accordance with ASTMD1640/D1640M-14 (2018).

In a thirteenth example embodiment, which may be based on any of thefirst through twelfth example embodiments above, the waterproofingcomposition coating, after curing, has a tensile bond strength withrespect to concrete sprayed or cast against it of greater than 0.1 MPain accordance with ASTM C1583/C1583M-13 (2013). More preferably, thebond strength is greater than 0.25 MPa; and, most preferably, greaterthan 0.5 MPa.

As used herein, the terms “tensile bond strength” and “tensile adhesion”refer to the resistance of two materials adhered to each other, totension or pulling forces. These strengths are specifically measured asthe amount of load/force per unit area resisting the load/force. It istypically recorded as pounds per square inch (psi) or megapascals (MPa).Tensile bond strength or tensile adhesion may be determined by methodsknown in the art. Within the context of the present disclosure, tensilebond strength or tensile adhesion are acquired according to ASTMC1583/C1583M-13 (2013), unless otherwise stated. In certain embodiments,laminates of the present disclosure have a tensile bond strength ortensile adhesion of about 0.1 MPa or more, about 0.2 MPa or more, about0.3 MPa or more, about 0.4 MPa or more, about 0.5 MPa or more, about 0.6MPa or more, 0.7 MPa or more, 0.8 MPa or more, 0.9 MPa or more, or in arange between any two of these values. In preferred embodiments, tensileadhesion is about 0.5 MPa or more.

In a fourteenth example embodiment, the invention provides a tunnelwaterproofing made in accordance with the method of any of the firstthrough thirteenth example methods above.

In a fifteenth example embodiment, which may be based on any of thefirst through fourteenth example embodiments above, the inventionprovides a composition package for establishing a waterproof coatinglayer upon or along an interior substrate or surface within a tunnel,the package comprising:

-   -   (i) a first monomer comprising a di-functional (meth)acrylate in        the amount of about 5% to about 55% based on total weight of the        waterproofing coating composition, and having the structure,        (H₂C═C(R¹)COOR²)₂—R³, wherein R¹ represents hydrogen atom or        methyl group; R² represents C₁ to C₃ oxyalkylene or        polyoxyalkylene; and R³ represents an epoxy, polyacrylate,        polyester, polyether, polyolefin, polysiloxane, polyurethane,        vinyl polymer, or copolymer thereof,    -   (ii) a second monomer in the amount of about 5% to about 65%        based on total weight of the waterproofing coating composition        and having the structure, H₂C═C(R¹)COOR², wherein R¹ represents        hydrogen atom or methyl group; and R² represents linear or        branched alkyl, hydroxyalkyl, aryl, alicyclic, polycyclic,        heterocyclic, or heteroaromatic group from C₂ to C₁₈;    -   (iii) an initiator in the amount of about 0.1% to about 5% based        on total weight of the waterproofing coating composition;    -   (iv) an accelerator in the amount of about 0.1% to about 2%        based on total weight of the waterproofing coating composition;        and    -   (v) at least one additive in the amount 0% to about 50% based on        total weight of the waterproofing coating composition; and

wherein the package comprises a first part containing the initiator anda second part containing the accelerator, wherein the monomers and theat least one additive may be contained within the first part alone,within the second part alone, or within both the first part and thesecond part.

In a sixteenth example embodiment, which may be based on the fifteenthexample embodiment above, the first part and second part each comprisethe first monomer (i), the second monomer (ii), and the least oneadditive (v), thereby enabling the first part and second part to becombined at the application jobsite in a 1:1 ratio duringspray-application of the waterproofing coating composition.

In an seventeenth example embodiment, which may be based on orincorporated any of the foregoing example embodiments described above,the invention provides a waterproofing coating composition andwaterproofing membrane layer, comprising:

-   -   (i) a first monomer comprising a di-functional (meth)acrylate in        the amount of about 5% to about 55% based on total weight of the        waterproofing coating composition, and having the structure,        (H₂C═C(R¹)COOR²)₂—R³, wherein R¹ represents hydrogen atom or        methyl group; R² represents C₁ to C₃ oxyalkylene or        polyoxyalkylene; and R³ represents an epoxy, polyacrylate,        polyester, polyether, polyolefin, polysiloxane, polyurethane,        vinyl polymer, or copolymer thereof,    -   (ii) a second monomer in the amount of about 5% to about 65%        based on total weight of the waterproofing coating composition        and having the structure, H₂C═C(R¹)COOR², wherein R¹ represents        hydrogen atom or methyl group; and R² represents linear or        branched alkyl, hydroxyalkyl, aryl, alicyclic, polycyclic,        heterocyclic, or heteroaromatic group from C₂ to C₁₈;    -   (iii) an initiator in the amount of about 0.1% to about 5% based        on total weight of the waterproofing coating composition;    -   (iv) an accelerator in the amount of about 0.1% to about 2%        based on total weight of the waterproofing coating composition;        and    -   (v) at least one additive in the amount 0% to about 50% based on        total weight of the waterproofing coating composition.

In an eighteenth example embodiment, the invention provides a tunnellining construction which can be based upon, or made by, any of thefirst through seventeenth example embodiments described above.

In a further example embodiment which maybe based on any of theforegoing example embodiments, the waterproofing coating compositioncomprises:

-   -   (i) a first monomer comprising a di-functional (meth)acrylate in        the amount of about 5% to about 55% based on total weight of the        waterproofing coating composition, and having the structure,        (H₂C═C(R¹)COOR²)₂—R³, wherein R¹ represents hydrogen atom or        methyl group; R² represents C₁ to C₃ oxyalkylene or        polyoxyalkylene; and R³ represents an epoxy, polyacrylate,        polyester, polyether, polyolefin, polysiloxane, polyurethane,        vinyl polymer, or copolymer thereof; wherein examples of the        first monomer include the urethane reaction product of a        hydroxyl-functional (meth)acrylate and isocyanate functional        oligomer or esterification reaction product of a        hydroxyl-functional (meth)acrylate and carboxylic acid        functional oligomer; wherein the isocyanate-functional oligomer        can be prepared from reaction of aliphatic or aromatic        isocyanates with hydroxyl-functional oligomers; wherein examples        of the hydroxyl-functional (meth)acrylate include hydroxyethyl        methacrylate, hydroxypropyl methacrylate, and the like; wherein        examples of the isocyanate include isophorone diisocyanate,        1,6-hexamethylenediisocyanate,        2,2,4-trimethyl-hexamethylenediisocyanate,        4,4′-methylenebis(cyclohexylisocyanate), toluenediisocyanate,        4,4-methylenediphenyldiisocyanate, and the like; and wherein        examples of the hydroxyl-functional or carboxylic acid        functional oligomers include polyethylene glycol, polypropylene        glycol, polytetramethylene ether glycol; poly(ethylene adipate),        poly(butylene adipate), polycaprolactone, polybutadiene,        polysiloxane, or the like, of varying molecular weights (and        preferred is an oligomeric dimethacrylate with T_(g) less than        −20° C. in the range of about 15% to about 35% based on total        weight of the waterproofing coating composition);    -   (ii) a second monomer in the amount of about 5% to about 65%        based on total weight of the waterproofing coating composition        and having the structure, H₂C═C(R¹)COOR², wherein R¹ represents        hydrogen atom or methyl group; and R² represents linear or        branched alkyl, hydroxyalkyl, aryl, alicyclic, polycyclic,        heterocyclic, or heteroaromatic group from C₂ to C₁₈; examples        of the second monomer include benzyl methacrylate, isobornyl        methacrylate, tetrahydrofurfuryl methacryate, isophoryl        methacrylate, cyclohexyl methacrylate, hydroxyethyl        methacrylate, hydroxypropyl methacrylate and the like (wherein        the preferred range is about 25% to about 35% based on total        weight of the waterproofing coating composition);    -   (iii) a third monomer in the range of about 5% to about 60%        based on total weight of the waterproofing coating composition        and having the structure, H₂C═C(R¹)COOR², as set forth in        subsection “ii”; and said third monomer has a T_(g) that is at        least about 30° C. lower than T_(g) of the second monomer;        examples of the third monomer include n-butyl methacrylate,        2-phenyoxyethyl methacrylate, ethyltriglycol methacrylate,        dodecyl methacrylate, and the like (wherein the preferred amount        is about 15% to about 35% based on total weight of the        waterproofing coating composition);    -   (iv) an initiator in the amount of about 0.1% to about 5% based        on total weight of the waterproofing coating composition;        preferred is benzoyl peroxide in the amount of about 0.5% to        about 3% based on total weight of the waterproofing coating        composition;    -   (v) an accelerator in the amount of about 0.1% to about 2% based        on total weight of the waterproofing coating composition;        preferred is a tertiary amine used in the amount of about 0.2%        to about 0.6% based on total weight of the waterproofing coating        composition; and    -   (vi) at least one additive in the amount 0% to about 50% based        on total weight of the waterproofing coating composition;        preferred additives include a wax in the amount of about 0.1% to        about 1%, calcium carbonate in the amount of about 10% to about        30%, and fumed silica in the amount of about 0.5% to about 4%,        all percentages herein based on total weight of the        waterproofing coating composition.

In a further preferred example embodiment, the invention provides atwo-part system. The first part comprises monomer (i) in the amount ofabout 15% to about 35%, monomer (ii) in the amount of about 25% to about35%, monomer (iii) in the amount of about 15% to about 35%, a wax in theamount of about 0.1% to about 1%, calcium carbonate in the amount ofabout 10% to about 30%, fumed silica in the amount of about 0.5% toabout 4%, and a tertiary amine accelerator in the amount of about 0.4%to about 1.2%, all percentages based on the total weight of the firstpart of the liquid applied waterproofing coating composition. The secondpart comprises monomer (i) in the amount of about 15% to about 35%,monomer (ii) in the amount of about 25% to about 35%, monomer (iii) inthe amount of about 15% to about 35%, a wax in the amount of about 0.1%to about 1%, calcium carbonate in the amount of about 10% to about 30%,fumed silica in the amount of about 0.5% to about 4%, and a benzoylperoxide initiator in the amount of about 1% to about 6%, allpercentages based on the total weight of the second part of the liquidapplied waterproofing coating composition. The mixture of the first andsecond parts by equal volume comprise the liquid-applied waterproofingcoating composition.

In another preferred embodiment, a waterproofing coating composition andcoating layer comprises the following components:

-   -   (i) a first monomer comprising a di-functional (meth)acrylate as        described above in the amount of about 5% to about 55% based on        total weight of the waterproofing coating composition (and more        preferably in the amount of about 15% to about 35% based on        total weight of the waterproofing coating composition);    -   (ii) a second monomer as described above, in the amount of about        5% to about 65% based on total weight of the waterproofing        coating composition (preferred in the amount of about 25% to        about 35% based on total weight of the waterproofing coating        composition);    -   (iii) a third monomer as described above, in the amount of about        5% to about 60% based on total weight of the waterproofing        coating composition (preferred in the amount of about 15% to        about 35% based on total weight of the waterproofing coating        composition);    -   (iv) an initiator in the amount of about 0.1% to about 5% based        on total weight of the waterproofing coating composition        (preferred is benzoyl peroxide in the amount of about 0.5% to        about 3% based on total weight of the waterproofing coating        composition);    -   (v) an accelerator in the amount of about 0.1% to about 2% based        on total weight of the waterproofing coating composition        (preferred is tertiary amine in the amount of about 0.2% to        about 0.6% based on total weight of the waterproofing coating        composition); and    -   (vi) at least one additive in the amount 0% to about 50% based        on total weight of the waterproofing coating composition (a        preferred additive is a wax in the amount of about 0.1% to about        1%, calcium carbonate in the amount of about 10% to about 30%,        and fumed silica in the amount of about 0.5% to about 4%, based        on total weight of the waterproofing coating composition); and    -   (vii) an adhesion promoter in the amount of about 1% to about        20% based on total weight of the waterproofing coating        composition, wherein the adhesion promoter is chosen from        acrylic, natural rubber, polyisoprene, polybutadiene, butyl        rubber, styrene-butadiene rubber (SBR) including carboxylated        styrene-butadiene rubber (xSBR), styrene-acrylic rubber,        ethylene-propylene-diene (EPDM) rubber, poly(vinyl acetate), and        ethylene-vinyl acetate (and most preferred are polymers used in        dispersed form, such as latex or aqueous suspension, in the        amount of about 5% to about 15% based on total weight of the        waterproofing coating composition).

Where a latex suspension was utilized as adhesion promoter andincorporated into a 100% solids reactive liquid coating, an unexpectedand impressive formation of a monolithic membrane was observed, whileimparting improved tensile adhesion of concrete cast against the curedmembrane.

In further exemplary embodiments, the invention provides a compositionpackage having first and second parts, wherein the first part containsthe accelerator, and the second part contains the initiator, and thefirst and second parts both comprise the first, second, and thirdmonomers and the at least one additive, whereby the first and secondparts can be combined in a 1:1 ratio during spray-application onto atunnel lining or other substrate.

In yet another exemplary embodiment, the waterproofing coatingcomposition further comprises a bond promoting coating compositiondisposed onto or along the cured waterproofing layer. The bond promotingcomposition comprises one or more of a water- or solvent-based coating,pressure sensitive adhesive, hot melt adhesive, and the like. Examplesof such bond promoting compositions include, but are not limited to,acrylic, natural rubber, polyisoprene, polybutadiene, butyl rubber,styrene-butadiene rubber (including carboxylated styrene-butadienerubber), styrene-acrylic rubber, ethylene-propylene-diene (EPDM) rubber,poly(vinyl acetate), and ethylene-vinyl acetate (and most preferred arepolymers used in dispersed form, such as latex or aqueous suspension).The function of the bond promoting coating composition is to enhance orimprove adhesion between the cured waterproofing membrane and theconcrete layer cast or sprayed thereon. In an exemplary method of thepresent invention, the bond promoting composition is applied onto oralong the hardened waterproofing coating.

While the invention is described herein using a limited number ofembodiments, these specific embodiments are not intended to limit thescope of the invention as otherwise described and claimed herein.Modification and variations from the described embodiments exist. Morespecifically, the following examples are given as a specificillustration of embodiments of the claimed invention. It should beunderstood that the invention is not limited to the specific details setforth in the examples. All parts and percentages in the examples, aswell as in the remainder of the specification, are by percentage weightunless otherwise specified.

EXEMPLIFICATIONS Example 1

An exemplary liquid waterproofing composition was prepared by firstmaking a solution of prescribed amounts of two different methacrylatemonomers—a hard monomer with T_(g)>ambient temperature, and a softmonomer with T_(g)<ambient temperature—and an oligomeric dimethacrylate(with T_(g)<−20° C.), followed by dispersing prescribed amounts of awax, fumed silica, and calcium carbonate into the solution to achieve ahomogeneous mixture. The liquid composition exhibited a viscosity ofabout 0.314 Pa·s measured using parallel plate rheometry with a 500micron gap at 1000 s⁻¹ and 10° C. Prescribed amounts of benzoyl peroxide(initiator) and then a tertiary amine (accelerator) were addedsequentially to the mixture to initiate the working time of the liquidcoating.

An approximately 1.5-mm thick membrane was cast on a release liner atambient temperature and humidity. Full surface and through cure wasachieved in less than one (1) hour, in accordance with ASTM D1640. Afterthe membrane was fully cured, concrete was cast against the air-facingsurface of the membrane. About seven (7) days after concrete casting,tensile adhesion between the membrane and the concrete cast thereon wastested according to ASTM C1583 with an average value of about 0.60 MPaand standard deviation of about 0.16 MPa. It should be noted that thistensile adhesion value is between the membrane and the secondaryconcrete lining in overlying relation to the membrane, whereas theconventional art typically measures tensile adhesion between themembrane and the primary concrete lining in underlying relation to themembrane.

Example 2

An exemplary liquid waterproofing composition was prepared by firstmaking a solution of prescribed amounts of two different methacrylatemonomers—a hard monomer with T_(g)>ambient temperature, and a softmonomer with T_(g)<ambient temperature—an oligomeric dimethacrylate(with T_(g)<−20° C.), and a liquid rubber latex (adhesion promoter),followed by dispersing prescribed amounts of a wax, fumed silica, andcalcium carbonate into the solution to achieve a homogeneous mixture.The liquid composition exhibited a viscosity of about 1.801 Pa·smeasured using parallel plate rheometry with a 500 micron gap at 1000s⁻¹ and 10° C. Prescribed amounts of benzoyl peroxide (initiator) andthen two different tertiary amines (accelerators) were addedsequentially to the mixture to initiate the working time of the liquidcoating.

An approximately 1.5-mm thick membrane was cast on a release liner atambient temperature and humidity. Full surface and through cure wasachieved in less than one (1) hour. After the membrane was fully cured,concrete was cast against the air-facing surface of the membrane. Aboutfourteen (14) days after concrete casting, tensile adhesion between themembrane and the concrete cast thereon was tested according to ASTMC₁₅₈₃ with an average value of about 0.90 MPa and standard deviation ofabout 0.19 MPa.

Example 3

An exemplary liquid waterproofing composition was prepared by making twoseparate solutions of prescribed amounts of two different methacrylatemonomers—a hard monomer with T_(g)>ambient temperature, and a softmonomer with T_(g)<ambient temperature—and an oligomeric dimethacrylate(with T_(g)<−20° C.), followed by dispersing prescribed amounts of awax, fumed silica, and calcium carbonate to achieve homogeneousmixtures. Prescribed amounts of benzoyl peroxide (initiator) was addedto one of the mixtures, and a tertiary amine (accelerator) was added tothe other mixture, such that one part contained the peroxide initiatorand the other part contained the amine accelerator.

An approximately 2.7-mm thick membrane was sprayed onto concrete at 10°C. using a two-component airless spray pump. Full surface and throughcure was achieved in less than one (1) hour. After the membrane wasfully cured, concrete was sprayed against the membrane. About 28 daysafter concrete casting, tensile adhesion between the membrane and theconcrete cast thereon was tested according to ASTM C1583 with an averagevalue of about 0.56 MPa and standard deviation of about 0.09 MPa.

Example 4

An exemplary liquid waterproofing composition was prepared by making twoseparate solutions of prescribed amounts of two different methacrylatemonomers—a hard monomer with T_(g)>ambient temperature, and a softmonomer with T_(g)<ambient temperature—, a liquid rubber latex (adhesionpromoter), and an oligomeric dimethacrylate (with T_(g)<−20° C.),followed by dispersing prescribed amounts of a wax, fumed silica, andcalcium carbonate to achieve homogeneous mixtures. Prescribed amounts ofbenzoyl peroxide (initiator) was added to one of the mixtures, and atertiary amine (accelerator) was added to the other mixture, such thatone part contained the peroxide initiator and the other part containedthe amine accelerator.

An approximately 0.5-mm thick membrane was sprayed onto cured membraneas described in Example 3 at 10° C. using a two-component airless spraypump. Full surface and through cure was achieved in less than one (1)hour. After the membrane was fully cured, concrete was sprayed againstthe membrane. About 28 days after concrete casting, tensile adhesionbetween the membrane and the concrete cast thereon was tested accordingto ASTM C1583 with an average value of about 0.90 MPa and standarddeviation of 0.07 MPa.

Example 5

A membrane as described in Example 3 was sprayed onto concrete. Aftercuring, an approximately 0.1-mm thick latex coat (bond promotingcomposition) was sprayed onto the cured membrane. After this latex coatwas fully cured, concrete was sprayed against the latex coat. In otherwords, a latex coat layer functions as a bond coat between the curedmembrane and the concrete sprayed thereon. About 28 days after concretecasting, tensile adhesion between the membrane and the concrete castthereon was tested according to BS EN 1542 with an average value ofabout 0.77 MPa and standard deviation of about 0.12 MPa.

The foregoing example and embodiments were present for illustrativepurposes only and not intended to limit the scope of the invention.

The advantages set forth above, and those made apparent from theforegoing description, are efficiently attained. Since certain changesmay be made in the above construction without departing from the scopeof the invention, it is intended that all matters contained in theforegoing description or shown in the accompanying drawings shall beinterpreted as illustrative and not in a limiting sense.

It is also to be understood that the following claims are intended tocover all of the generic and specific features of the invention hereindescribed, and all statements of the scope of the invention that, as amatter of language, might be said to fall therebetween.

What is claimed is:
 1. A method for waterproofing a tunnel surface,comprising: (A) providing an interior substrate or surface of a tunnel;(B) spray-coating one or more coats of a waterproofing coatingcomposition directly or indirectly onto the tunnel interior substrate orsurface, the waterproofing coating composition comprising the followingcomponents: (i) a first monomer comprising a di-functional(meth)acrylate in the amount of 5% to 55% based on total weight of thewaterproofing coating composition, and having the structure,(H₂C═C(R¹)COOR²)₂—R³, wherein R¹ represents hydrogen atom or methylgroup; R² represents C₁ to C₃ oxyalkylene or polyoxyalkylene; and R³represents an epoxy, polyacrylate, polyester, polyether, polyolefin,polysiloxane, polyurethane, vinyl polymer, or copolymer thereof; (ii) asecond monomer in the amount of 5% to 65% based on total weight of thewaterproofing coating composition and having the structure,H₂C═C(R¹)COOR², wherein R¹ represents hydrogen atom or methyl group, R²represents linear or branched alkyl, hydroxyalkyl, aryl, alicyclic,polycyclic, heterocyclic, or heteroaromatic group from C₂ to C₁₈; (iii)an initiator in the amount of 0.1% to 5% based on total weight of thewaterproofing coating composition; (iv) an accelerator in the amount of0.1% to 2% based on total weight of the waterproofing coatingcomposition; and (v) at least one additive chosen from filler material,biocide, wax, UV absorbent, stabilizer or reaction inhibitor, pigment,rheology modifying agent, abrasion resistance enhancing additive, or amixture thereof, the at least one additive being present in the amount0% to 50% based on total weight of the waterproofing coatingcomposition; and (C) allowing the waterproofing coating composition toharden upon the tunnel interior substrate or surface to form awaterproof layer.
 2. The method of claim 1, further comprising: applyingonto the waterproof layer a hydratable cementitious layer.
 3. The methodof claim 1 wherein the waterproofing coating composition furthercomprises a third monomer having the structure, H₂C═C(R¹)COOR², as setforth in subsection (ii) of claim 1; the third monomer has a glasstransition temperature that is at least 30° C. lower than the glasstransition temperature of the second monomer; and the third monomer ispresent in the waterproofing coating composition in the amount of 5%-60%based on total weight of the waterproofing coating composition.
 4. Themethod of claim 1, wherein the waterproofing coating composition isspray-applied using a two-part system, wherein the first part comprisesat least one of the monomers and the initiator, and the second partcomprises at least one of the monomers and the accelerator.
 5. Themethod of claim 1, wherein the monomer components of the waterproofingcoating composition have flash points of at least 75° C. or higher. 6.The method of claim 1, wherein, in the waterproofing coatingcomposition, the initiator is chosen from alkyl or aryl peroxides, orinorganic salts.
 7. The method of claim 1, wherein, in the waterproofingcoating composition, the accelerator is chosen from an alkyl amine, arylamine, or mixture thereof.
 8. The method of claim 1, wherein, in thewaterproofing coating composition, the at least two additives are chosenfrom a wax, rheology modifying agent, pigment, abrasionresistance-enhancing additive, or mixture thereof.
 9. The method ofclaim 1, wherein the waterproofing coating composition further comprisesan adhesion promoter in the amount of 1% to 20% based on total weight ofthe waterproofing coating composition.
 10. The method of claim 9,wherein the adhesion promoter is chosen from acrylic, natural rubber,polyisoprene, polybutadiene, butyl rubber, styrene-butadiene rubber(SBR), styrene-acrylic rubber, ethylene-propylene-diene (EPDM) rubber,poly(vinyl acetate), and ethylene-vinyl acetate.
 11. The method of claim10, wherein the adhesion promoter is in dispersed form within a latex oraqueous suspension.
 12. The method of claim 1, further comprisingallowing a waterproofing coating composition to cure and applying ontothe cured waterproofing coating composition a bond promoting coatingcomposition.
 13. The method of claim 12, wherein the bond promotingcoating comprises one or more of a water- or solvent-based coating, apressure sensitive adhesive, and/or a hot melt adhesive.
 14. The methodof claim 12, wherein the bond promoting coating comprises a latex coat.15. The method of claim 1 wherein the waterproofing coating compositionhas a viscosity of less than 3 Pa·s measured using parallel platerheometry with a 500 micron gap at 1000 s⁻¹ and 5° C.
 16. The method ofclaim 1, further comprising applying a primer coating onto the tunnelinterior substrate or surface, wherein the waterproofing coatingcomposition is spray-coated onto the primer coating.
 17. The method ofclaim 1, wherein the waterproofing coating composition, afterpolymerization of the monomer components on the tunnel interiorsubstrate or surface, is cured and tack free less than 1 hour afterapplication at 0-30° C., in accordance with ASTM D1640/D1640M-14 (2018).18. The method of claim 17, wherein the waterproofing compositioncoating, after curing, has a tensile bond strength with respect toconcrete sprayed or cast against it of greater than 0.3 MPa inaccordance with ASTM C1583/C1583M-13 (2013).
 19. A composition packagefor establishing a waterproof coating layer upon an interior substrateor surface within a tunnel, the package comprising: (i) a first monomercomprising a di-functional (meth)acrylate in the amount of 5% to 55%based on total weight of the waterproofing coating composition, andhaving the structure, (H₂C═C(R¹)COOR²)₂—R³, wherein R¹ representshydrogen atom or methyl group; R² represents C₁ to C₃ oxyalkylene orpolyoxyalkylene; and R³ represents an epoxy, polyacrylate, polyester,polyether, polyolefin, polysiloxane, polyurethane vinyl polymer, orcopolymer thereof; (ii) a second monomer in the amount of 5% to 65%based on total weight of the waterproofing coating composition andhaving the structure, H₂C═C(R¹)COOR², wherein R¹ represents hydrogenatom or methyl group, R² represents linear or branched alkyl,hydroxyalkyl, aryl, alicyclic, polycyclic, heterocyclic, orheteroaromatic group from C₂ to C₁₈; (iii) an initiator in the amount of0.1% to 5% based on total weight of the waterproofing coatingcomposition; (iv) an accelerator in the amount of 0.1% to 2% based ontotal weight of the waterproofing coating composition; and (v) at leastone additive in the amount 0% to 50% based on total weight of thewaterproofing coating composition; and further wherein the packagecomprises a first part containing the initiator and the second partcontains the accelerator, and the monomers and at least one additive maybe contained within the first part, second part, or within both firstand second parts.
 20. The package of claim 19, wherein each of the firstpart and second part comprises the first monomer (i), the second monomer(ii), and the at least one additive, thereby enabling the first part andsecond part to be combined at the application jobsite in a 1:1 ratioduring spray-application of the waterproofing coating composition.
 21. Acomposition for establishing a waterproofing coating composition,comprising: (i) a first monomer comprising a di-functional(meth)acrylate in the amount of 5% to 55% based on total weight of thewaterproofing coating composition, and having the structure,H₂C═C(R¹)COOR²)₂—R³, wherein R¹ represents hydrogen atom or methylgroup; R² represents C₁ to C₃ oxyalkylene or polyoxyalkylene; and R³represents an epoxy, polyacrylate, polyester, polyether, polyolefin,polysiloxane, polyurethane, vinyl polymer, or copolymer thereof; (ii) asecond monomer in the amount of 5% to 65% based on total weight of thewaterproofing coating composition and having the structure,H₂C═C(R¹)COOR², wherein R¹ represents hydrogen atom or methyl group, R²represents linear or branched alkyl, hydroxyalkyl, aryl, alicyclic,polycyclic, heterocyclic, or hetero-aromatic group having from C₂ to C₁₈groups; (iii) an initiator in the amount of 0.1% to 5% based on totalweight of the waterproofing coating composition; (iv) an accelerator inthe amount of 0.1% to 2% based on total weight of the waterproofingcoating composition; and (v) at least one additive in the amount 0% to50% based on total weight of the waterproofing coating composition.